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CP0 seeding for Laser Direct Structuring (LDS)
Chromium-Free, Palladium-Free Laser-Activatable Copper Additive for Reliable Electroless Plating
Introduction

Laser Direct Structuring (LDS) | Selective Metallization using Basic Copper Hydroxyl Phosphate

Direct Answer: Basic Copper Hydroxyl Phosphate (BCHP) absorbs near-infrared light, catalyzing copper nucleation for selective metallization in LDS applications.

Laser Direct Structuring (LDS) | Selective Metallization using Basic Copper Hydroxyl Phosphate BCHP enables selective metallization in laser direct structuring by absorbing NIR light and catalyzing copper nucleation, crucial for the formation of conductive traces.
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Product Parameter
ItemTypical / TargetNotes
LDS laser responseCompatible with typical LDS lasers (e.g., 1064 nm)Activation depends on polymer + laser settings
Suggested loading0.5–5.0 wt% (starting window)Optimize per resin, color, and plating bath
Plating initiationFast initiation on laser trackValidate with PI / coverage after fixed time
Adhesion expectationMeets LDS track adhesion requirements after optimizationConfirm by tape / peel test per customer spec
Thermal processingSuitable for standard thermoplastic compoundingConfirm per resin processing profile
Product feature

Why This Material Is Considered

Basic Copper Hydroxyl Phosphate (BCHP) is chosen for its unique ability to absorb near-infrared (NIR) light, enabling the formation of copper nucleation sites that are crucial for selective metallization in Laser Direct Structuring (LDS) applications. Its stable crystalline structure and photocatalytic properties make it ideal for applications requiring precision and activation under laser irradiation.

Governing Mechanisms & Activation

Upon exposure to NIR light, BCHP undergoes electronic transitions that absorb photon energy, which is subsequently used to promote copper nucleation, initiating the metallization process. This activation leads to the creation of conductive traces essential for LDS applications.

Variables That Typically Matter

  • Laser Power: Sufficient energy is required to activate the material effectively and initiate copper nucleation.
  • Laser Wavelength: The optimal wavelength is around 1 μm for efficient absorption by BCHP.
  • Material Loading: The concentration of BCHP in the substrate must be sufficient to ensure proper activation and nucleation.
  • Matrix Compatibility: The material's performance is highly dependent on the matrix it is incorporated into, with PVC being one of the most compatible matrices.

Known Constraints & Failure Sensitivities

Non-Applicability: BCHP is less effective in non-halogenated polymers due to the lack of HCl generation, which is crucial for its activation in certain applications.

Unknown/Unverified: Long-term stability and performance in high-humidity or extreme temperatures remain under evaluation.

Activation Boundary: BCHP requires a minimum laser power of 5 J/cm² for activation; below this threshold, the material will not properly nucleate copper for metallization.

Data Confidence

The data is based on both laboratory tests and peer-reviewed studies from material science literature, ensuring a high level of reliability. However, field-specific evaluations are encouraged to confirm performance in various industrial settings.

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Application area

LDS Antenna Carriers (Mobile Phones / Wearables / NFC / 5G Modules)

BCHP is used in Laser Direct Structuring (LDS) materials for antenna carriers in mobile phones, wearable devices, NFC components, and 5G communication modules. It enables precise laser activation and reliable metallization of complex three-dimensional circuit paths.

Automotive Electronics

BCHP is applied in LDS-grade plastics for automotive electronic components such as sensor housings, connectors, and control modules, where stable metallization and long-term reliability are required.

Industrial Electronics

In industrial electronics, BCHP supports laser-structured conductive paths in RF modules and IoT device housings, allowing compact integration of circuitry within molded plastic parts.

LDS Parts Requiring Non-Black Appearance

BCHP is suitable for LDS components where a full-black appearance is not acceptable. It enables laser activation without relying on carbon black, allowing greater freedom in color design for visible or appearance-sensitive parts.



Related Tech insights

Source / Evidence Statement

This product page describes BCHP’s role based on LDS industry workflows and standard validation practice (laser activation + electroless copper plating + adhesion / resistance verification). Performance values are presented as typical targets and must be confirmed in customer formulations.