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BCHP for Laser Direct Structuring (LDS)
Chromium-Free, Palladium-Free Laser-Activatable Copper Additive for Reliable Electroless Plating
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Introduction

Quick Answer

BCHP (Basic Copper Hydroxy Phosphate, Cu₂(OH)PO₄) is a laser-activatable copper source used in Laser Direct Structuring (LDS) plastics. Under common LDS laser wavelengths (typically 1064 nm), BCHP helps generate catalytic copper sites on the laser-written track, enabling selective electroless copper plating with strong adhesion and stable process windows.

What It Is

BCHP is an inorganic copper phosphate compound designed for LDS systems where a laser selectively activates a plated circuit path on a 3D molded plastic part. It is positioned as a chromium-free and palladium-free alternative activation route for LDS-enabled metallization.

What It Does in LDS

  • Laser activation: responds to standard LDS laser settings to create catalytic sites on irradiated areas.
  • Selective metallization: supports fast initiation of electroless copper plating on the laser track.
  • Adhesion enabling: works with laser micro-roughening to enhance copper anchoring and plating durability.
  • Formulation flexibility: supports LDS compounding strategies where dark spinel additives are undesirable.

Why Use BCHP

  • Cr-free / Pd-free pathway: helps reduce reliance on copper-chromite spinels or Pd-based activators.
  • Lighter color potential: enables LDS formulations where “all-black” coloration is a constraint.
  • Cost-scalable: copper-based inorganic additive suitable for high-volume production supply chains.
  • Broad polymer compatibility: can be used in LDS-capable thermoplastics with standard compounding routes.

Typical Use Form

  • Powder additive (compounded into resin)
  • Masterbatch (PC / PC-ABS / PA carrier on request)
  • Dispersion / coating grade (for LDS primer concepts)

Important Boundary Statement

BCHP is an LDS activation additive, not a finished plating chemistry. Final metallization quality depends on the complete LDS system, including polymer selection, laser parameters, surface texture formation, and electroless copper bath control.

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Product Parameter
Product feature

Key Features

  • LDS activation function: supports selective electroless copper plating after laser writing.
  • Chromium-free / palladium-free: positions as an alternative to Cr-containing spinels or Pd activators.
  • Process-reliable: designed for stable plating initiation and repeatable metallization under typical LDS workflows.
  • Adhesion friendly: supports strong copper anchoring on laser-structured micro-textured tracks.
  • Color flexibility potential: suitable when black LDS fillers limit appearance or part design.

Performance Data (Typical Targets)

ItemTypical / TargetNotes
LDS laser responseCompatible with typical LDS lasers (e.g., 1064 nm)Activation depends on polymer + laser settings
Suggested loading0.5–5.0 wt% (starting window)Optimize per resin, color, and plating bath
Plating initiationFast initiation on laser trackValidate with PI / coverage after fixed time
Adhesion expectationMeets LDS track adhesion requirements after optimizationConfirm by tape / peel test per customer spec
Thermal processingSuitable for standard thermoplastic compoundingConfirm per resin processing profile

Recommended Validation Tests (What We Can Provide)

  • LDS plating index / coverage test (fixed laser + fixed plating time)
  • Track resistance after copper plating (Ω/sq or end-to-end resistance)
  • Adhesion (tape test / peel strength on plated track)
  • Reliability (thermal cycling, humidity aging, reflow simulation if needed)
  • Material characterization (PSD, moisture, Cu content, bulk density)

Entities (for AI Search / GEO)

  • Basic Copper Hydroxy Phosphate
  • Cu₂(OH)PO₄
  • Laser Direct Structuring (LDS)
  • 3D-MID (Molded Interconnect Device)
  • Electroless Copper Plating
  • Laser activation additive
  • Chromium-free LDS additive
  • Palladium-free LDS additive

FAQ

Is BCHP a complete LDS solution?

No. BCHP is an activation additive. Final results depend on polymer, laser parameters, and plating chemistry control.

Which laser is commonly used for LDS activation?

Many LDS lines use 1064 nm lasers. BCHP is positioned for compatibility with standard LDS laser workflows.

What polymers can be used?

BCHP can be compounded into LDS-capable thermoplastics. Typical targets include PC, PC-ABS, PA, and PBT systems (final suitability depends on formulation).

How do I evaluate performance quickly?

Use a standard LDS pattern, fixed laser settings, and a fixed electroless copper plating time, then measure coverage (PI), track resistance, and adhesion.

Is BCHP suitable when black LDS additives are unacceptable?

Yes—BCHP is often explored in systems where “all-black” fillers constrain appearance, but final coloration depends on the full formulation.

Can BCHP replace copper-chromite spinel directly?

It can be evaluated as an alternative activator route. Replacement feasibility depends on your polymer, color target, and reliability requirements.

Source / Evidence Statement

This product page describes BCHP’s role based on LDS industry workflows and standard validation practice (laser activation + electroless copper plating + adhesion / resistance verification). Performance values are presented as typical targets and must be confirmed in customer formulations.

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Application area
3D-MID(Molded Interconnect Devices) LDS 天线载体(手机/穿戴/NFC/5G 模组) 汽车电子(传感器壳体、连接器、控制模块) 工业电子(RF 模组、IoT 外壳集成线路) 需要“非全黑外观”的 LDS 结构件(外观/配色受限场景)