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Hexagonal Boron Nitride| TIM‑GRADE for AI Data Center & Power Electronics
Ultra‑High Purity, Electrically Insulating Thermal Filler for Liquid‑Cooled GPU & Power Modules
Introduction

h-BN for Thermal Interface Materials (TIMs)

Engineer-facing index for insulating thermal interface materials (TIMs) where hexagonal boron nitride (h-BN) is evaluated, organized by failures, comparison questions, and decision boundaries, each linked to one Technical Insight page.

Thermal Interface Materials (TIMs) sit between heat sources and heat spreaders/cold plates in CPUs/GPUs, AI accelerators, EV inverters/onboard chargers, and industrial power modules. These stacks are constrained by heat flux, electrical insulation, mechanical compliance, and cycling-driven reliability.

Choose the closest match below: a failure you observed, a comparison you need, or a boundary that blocks applicability.

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Product Parameter
Parameter99.5% hBN grade (typical)99.9% hBN grade (typical)
BN content (assay, wt%)≥99.5 wt% BN (e.g. MSE 99.5% grade)≥99.9 wt% BN (e.g. Bayville premium grade; multiple nano suppliers at 99.9%)
B₂O₃ (wt%)~0.1 wt% for 99.5% micro‑grade (MSE)≤0.1 wt% typical for high‑purity micro/nano grades (e.g. INSCX B₂O₃ <0.1 wt% at 99.9%)
Total oxygen (wt%)~0.5 wt% (MSE 99.5% micro‑grade)<0.6 wt% (Bayville 99.9%)nn; high‑purity hBN powders for composites quote O ≈0.3–0.6 wt%
BET surface area (m²/g)0.7–1.5 m²/g at D50 20–25 µm (MSE 99.5%)14–20 m²/g for 50–80 nm 99.9% nano powdernn; sub‑µm powders generally 10–30 m²/g, depending on size and agglomeration
True density (g/cm³)~2.25–2.29 g/cm³ (intrinsic hBN; vendor specs are consistent)Same (~2.25–2.29 g/cm³) – density is a function of phase, not purity
Product feature

Why h-BN Is Considered

  • Electrically insulating ceramic filler class
  • Thermally conductive in crystalline form
  • Platelet-shaped morphology (not spherical)
  • Chemically stable in polymer matrices used for TIMs

What Usually Goes Wrong

Each item links to exactly one Technical Insight page.

Key Engineering Questions

Each question routes to exactly one Technical Insight page.

Boundaries

  • Not for electrically conductive TIM systems
  • Not for ultra-thin bondlines dominated by contact resistance
  • Not for cost-driven commodity TIM formulations
  • Not for applications requiring isotropic thermal conduction

TIM Format Selection (Routing)

Datasheet-based comparison across paste, pad, and gel formats is non-comparable by design.

How to Select h-BN TIM Format: Paste vs Pad vs Gel

Data Confidence

Links route to Technical Insight pages that define failure-first evaluation logic and boundary conditions for insulating TIM systems; applicability depends on the target matrix, assembly process, and measurement method.

Application area

AI and HPC servers

  • GPU/accelerator package to cold plate (TIM1 / TIM2 interfaces)
  • CPU heat spreader to heat sink / cold plate
  • Memory and VRM thermal interfaces where electrical isolation is required

Power electronics

  • IGBT and SiC module baseplate interfaces
  • DC/DC converters and onboard charger thermal interfaces
  • Inverter thermal stack interfaces under high cycling duty

Telecom and RF equipment

  • 5G base station power amplifiers and RF modules
  • Outdoor enclosures where humidity and cycling stability constrain TIM selection

Industrial and aerospace electronics

  • Industrial drives and control electronics with long service-life requirements
  • Avionics/radar thermal interfaces under vibration and thermal cycling