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LaserMark-W™ Laser Marking Additive White/High-Contrast Marking for Engineering Plastics
LaserMark-W is a laser-responsive functional additive that enables high-contrast, permanent laser marking on engineering plastics without acting as a color pigment or filler.
Introduction

LaserMark-W™ (ATO) Laser Marking Additive

A Direct Answer

Antimony Tin Oxide (ATO) enables laser marking by free-carrier near-IR absorption that converts the laser beam into localized heat. The hot zone drives controlled surface chemistry and microstructure change (micro-foaming, carbonization, or mild ablation), producing durable high-contrast marks on engineering plastics.

Technical Summary

LaserMark-W™ is an ATO-based laser-activation additive for high-contrast marking on light or low-absorption engineering plastics. It converts near-IR laser energy into localized heat so the scanned surface undergoes controlled micro-foaming, carbonization, or mild ablation to form permanent contrast.

Material
Antimony Tin Oxide (ATO)
LaserMark-W™ (ATO) Laser Marking Additive Antimony Tin Oxide (ATO) enables laser marking by absorbing near-IR laser energy via free-carrier absorption and converting it to heat, which drives localized surface micro-foaming/carbonization/ablation to generate high-contrast, permanent marks on engineering plastics. Antimony Tin Oxide (ATO)
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Product Parameter
Product feature

What Is LaserMark-W?

LaserMark-W™ is a laser-responsive functional additive designed to improve marking contrast on light-colored or difficult-to-mark polymer systems. It is used to enable clearer, higher-contrast codes under common industrial laser wavelengths by promoting controlled, localized surface/optical change during irradiation.

How LaserMark-W Works Under Laser Irradiation

Under laser exposure, LaserMark-W acts as a laser-activation additive (not a conventional color pigment). It helps convert laser energy into a localized response at the marking zone, improving visual contrast and edge definition. Final mark appearance depends on polymer chemistry, filler/pigment package, additive loading, and laser parameters.

Key Functional Benefits of LaserMark-W

  • Improves contrast and readability of text/QR/Datamatrix on light substrates
  • Supports sharper edges and more stable marking under a qualified process window
  • Designed for low addition levels in practical compounding workflows (qualification required)

Compatible Polymer Systems

LaserMark-W is typically evaluated in light or natural polymer systems where contrast is limited by base formulation. Compatibility must be confirmed by trials on your exact resin grade and color package. Common evaluation families include PP, PE, PA, ABS, PC, and relevant blends/compounds used for industrial parts.

Application Windows for LaserMark-W

The effective process window is defined by your laser configuration and the compounded formulation. During trials, vary one factor at a time (loading, speed, power, focus) and verify: (1) code readability, (2) edge definition, and (3) repeatability across parts/batches. Establish acceptance criteria based on the end-use environment.

LaserMark-W vs Conventional Laser Marking Pigments

Conventional pigments primarily provide color and broad absorption, but may not yield sufficient contrast or clean edges on certain light substrates. LaserMark-W is positioned as a functional laser-response additive aimed at improving the marking response under irradiation rather than serving as a colorant. Selection should be based on readability targets and process robustness.

Processing & Integration Notes

  • Ensure uniform dispersion in the masterbatch/compound; poor dispersion reduces contrast and edge quality.
  • Control moisture and processing history for sensitive polymers (especially PA) to improve repeatability.
  • Qualify at realistic molding conditions and part geometries; surface finish affects mark appearance.

Compatibility with Conductive Additives such as SWCNT Slurry

When conductive fillers are used (e.g., for ESD parts), laser marking response can change due to altered optical/thermal behavior. Validate LaserMark-W on the full conductive formulation, focusing on code readability and surface integrity. Related material: SWCNT Slurry.

LaserMark-W™ is a laser-responsive functional additive for engineering plastics. It is designed for permanent laser marking under fiber and green laser systems, and is not a color pigment or filler. • Enables high-contrast laser marking at low additive loading • Converts laser energy into localized optical contrast • Compatible with fiber (1064 nm) and green (532 nm) laser systems • Does not migrate, bleed, or affect surface finish • Maintains mechanical and electrical properties of base polymers • Suitable for standard compounding and injection molding processes

Why This Material Is Considered

ATO is an n-type wide band gap oxide where Sb donor chemistry is stabilized in a rutile SnO₂ lattice. That stability matters when process temperature, oxygen availability, and organics determine whether antimony remains electronically/chemically “active” or becomes compensated and less reactive.

In polymer-adjacent processing, residue chemistry also matters: organic binders or surfactant residues can electrically and chemically isolate particles, increasing inter-particle resistance and altering apparent activity until post-heating removes organics.

Governing Mechanisms & Activation

ATO conductivity and defect population arise when Sb⁵⁺ substitutes Sn⁴⁺, introducing shallow donor states and populating the conduction band. Oxygen vacancies and interstitial Sn can further increase donor concentration.

When Sb³⁺ forms (typically at excessive Sb levels or insufficient oxidation), compensating acceptor states trap electrons and reduce net conductivity. Thermal activation (oxidizing Sb³⁺ → Sb⁵⁺ and improving crystallinity) is therefore a boundary condition for reaching the intended electronic/defect state.

Variables That Typically Matter

  • Sb doping window: typically optimal around 2–4 at% for conductivity; excessive Sb can trigger compensation and mobility collapse.
  • Thermal history: calcination/activation temperature strongly shifts Sb³⁺/Sb⁵⁺ balance and grain/defect structure.
  • Particle size regime: smaller particles raise surface area but increase clustering risk; larger particles reduce surface reactivity but can raise percolation needs in coatings.
  • Organic residue level: residual organics increase inter-particle resistance and can mask intrinsic transport/activation.
  • Moisture exposure: surface hydroxylation can introduce charge trapping and time-dependent resistivity drift.
  • Film thickness: sets the transparency–conductivity balance and the minimum continuous network requirement.

Known Constraints & Failure Sensitivities

Non-Applicability: ATO is not a drop-in replacement for soluble antimony PET polycondensation catalysts at typical PET reaction temperatures; it does not inherently provide the same melt-phase catalytic availability without system-specific chemistry.

Unknown/Unverified: The extent to which antimony species derived from ATO participate in PET reaction pathways (and how that maps to acetaldehyde generation, IV loss, or color) is formulation- and process-dependent and must be validated experimentally.

Activation Boundary: If processing never exceeds ~500 °C in an oxidizing environment, Sb³⁺ → Sb⁵⁺ conversion and full oxide-state activation may remain incomplete, limiting the intended donor/defect state and downstream electrical behavior.

Common failure sensitivities include compensation from excessive Sb, moisture-driven resistivity drift, organic residue isolation (requiring post-heating), and clustering that breaks continuity and shifts effective percolation behavior to higher loadings.

Data Confidence

Mechanism statements follow established defect chemistry and transparent conducting oxide literature (Sb-doped SnO₂), combined with process-known sensitivities for organics, humidity, and thermal activation in oxide nanoparticle films. PET-specific catalytic outcomes remain application-test dependent.

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Application area

Application Areas

  • Light-colored or natural engineering plastics requiring dark, high-contrast laser identification
  • Injection-molded PP, ABS, and PC components where ink or label-based marking is not acceptable
  • Electronic housings and connectors requiring permanent traceability on bright substrates
  • Automotive and industrial plastic parts exposed to wear, heat, or chemicals
  • Precision plastic components where post-labeling or printing is not feasible

Laser Marking Performance & Mechanism Analysis

Process Limitations & Optimization Boundaries

Failure Modes & Wavelength Sensitivity