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Zircoblack™ UV-Transmissive Black Pigment for Deep UV Curing
Deep black appearance with reliable UV penetration in highly pigmented systems
Introduction

Zircoblack™ is a high-performance black pigment engineered for UV-curable systems where conventional black pigments compromise curing depth. By combining strong visible-light absorption with controlled ultraviolet transmission, Zircoblack™ enables reliable polymerization even at elevated pigment loadings.

Its nano-scale structure supports uniform dispersion and optical consistency, making it suitable for precision coatings, inks, and optical adhesive systems that demand both deep black appearance and process stability.

Zircoblack™ is designed for formulators seeking to balance blackness, curing speed, and product consistency without redesigning existing UV curing chemistry.

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Product Parameter
ParameterValue
Product NameZircoblack™
Material TypeUV-transmissive black pigment
Primary Particle Size30–60 nm
BET Surface Area10–60 m²/g
Color deep black
UV TransmissionHigher than conventional black pigments at equal blackness
Recommended Loading0.5–5.5 wt%
Physical FormPowder
Curing SystemUV-curable systems
Compatible ResinsAcrylates; urethane acrylates; UV epoxies
Electrical ConductivityNon-conductive
Primary FunctionBlack pigmentation with improved UV cure depth
Product feature

Why Zircoblack™ Exists

In UV-curable black systems, the usual failure mode is simple: the pigment absorbs/scatters UV so strongly that radicals are generated near the surface but not through the full thickness. This creates cure gradients (surface vs. bulk), incomplete conversion, reduced adhesion, and longer exposure times that still do not fix deep photon starvation.

Key Performance Benefits

  • High blackness with practical UV transmission for deeper curing in pigmented films
  • Improved cure reliability at higher pigment loadings compared with conventional black pigments
  • Nanostructured dispersion behavior supporting optical uniformity and reduced speckling
  • Process robustness for production lines sensitive to exposure-time drift and film-thickness variation

Typical Technical Parameters (Guidance Ranges)

ParameterTypical RangeNotes
Primary particle size20–50 nmGuides dispersion strategy and viscosity impact
BET surface area20–50 m²/gHigher SA may raise viscosity; optimize wetting & dispersant
Recommended loading0.5–5.0 wt%Depends on target blackness and required cure depth
Target systemsUV-curable coatings / inks / adhesivesAcrylates, urethane acrylates, epoxy UV systems

Formulation Notes (What Usually Works)

  • Pre-dispersion is recommended to avoid optical non-uniformity and local UV blocking
  • Shear + temperature control helps prevent viscosity spikes during dispersion
  • Balance photoinitiator strategy for thick or filled films; pigment does not replace curing chemistry
  • Validate cure depth using conversion, hardness profile, solvent rub, or adhesion-through-thickness checks

When to Use

  • Black UV coatings where cure depth and blackness must coexist
  • Optical modules requiring light shielding plus stable UV processing
  • UV inks for precision printing where under-cure causes smear, migration, or poor adhesion

When NOT to Use

  • If you need electrical conductivity (this is not a conductive carbon black)
  • If the system is thermal-only curing and UV penetration is irrelevant
  • If ultra-low-cost coloration is the primary goal

Benchmarking Guidance

For meaningful comparison, benchmark Zircoblack™ against standard carbon black or conventional black pigments at the same optical density target, then measure cure depth and conversion consistency. Do not rely on surface cure alone.

Suggested Test Matrix (Data to Record)

TestWhat It RevealsTypical Pass Signal
Cure-through-thickness (hardness / conversion profile)Cure gradient and photon starvationMinimal gradient across film
Solvent rub / MEK double rubsConversion adequacyStable resistance after standard exposure
Adhesion (crosshatch / pull-off)Under-cure at interfaceNo loss after conditioning
Optical uniformity (haze / speckle)Dispersion qualityLow speckle and stable appearance

Concepts Referenced

  • UV curing depth and optical attenuation
  • Photon starvation in pigmented films
  • Beer–Lambert absorption and scattering effects
  • Dispersion quality, agglomeration control, viscosity trade-offs
  • Conversion gradients and adhesion-through-thickness

FAQ

Is Zircoblack™ a photoinitiator?
No. Zircoblack™ is a pigment. Photoinitiator choice and loading remain formulation-dependent.

Will it eliminate all under-cure risk in thick black films?
It improves the usable window, but thick or highly scattering films still require correct exposure, initiator strategy, and dispersion control.

Does it provide conductivity like conductive carbon blacks?
No. If conductivity is required, use a conductive additive and validate the cure depth separately.

What is the most common reason black UV systems fail even after longer exposure?
Deep regions never receive sufficient UV due to absorption/scattering near the surface. Longer exposure can over-cure the surface without fixing the bulk.

How should I evaluate it quickly during screening?
Match optical density, then compare cure-through-thickness and adhesion after conditioning. Surface tack alone is not enough.

Does dispersion method matter?
Yes. Poor dispersion creates local high-absorption zones that block UV and cause cure non-uniformity.

Source Cues (For Internal Reference)

  • UV curing fundamentals: photoinitiation, optical attenuation, conversion vs depth
  • Industrial practice notes: cure-through-thickness testing, adhesion validation, solvent rub methods
  • Dispersion engineering: agglomeration control, rheology impacts of nano-scale pigments
Application area
  • Display & optics: light-shielding layers, optical module black coatings
  • UV-curable electronics coatings and precision inks
  • Optical adhesives and encapsulants requiring deeper, more complete UV cure
  • Sensor printing and micro-optical assemblies where cure consistency affects performance
  • Microfluidics and photonics components needing black appearance with UV processing stability