Why UV Alone Fails in Thick or Opaque Adhesive Joints
UV curing is fast and reliable only when light can reach the full bond line. In thick, filled, pigmented, or optically opaque adhesive joints, UV energy decays near the surface and the interior can remain under-cured even when the surface feels “hard.” This is not a workmanship issue—it is a predictable limitation of optical penetration, oxygen sensitivity, and moisture/filler-driven variability. Knowing where UV-only curing breaks down is essential for avoiding hidden durability failures.